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Plant Planning and Engineering

Planning, development, and optimization of partially or fully automated production systems using state-of-the-art Digital Factory planning tools. Comprehensive project support from a single source – from the initial concept phase through to production start-up. We design efficient and cost-effective solutions for and together with our customers.

Our Services at a Glance

Concept & Production Planning

Planning and optimization of production lines – from the initial concept phase through to production start-up. Simulations and holistic evaluations ensure the most effective overall production concept..

Services

  • Project Management & Resident Support
  • Layout and Plant Planning
  • Requirements Specifications & Technical Specifications
  • Scrap Analysis & Reduction
  • Traceability Concepts
  • Maintenance & Ramp-Up Management

Benefits

  • Efficient, customer-specific production concepts
  • Reduced production costs
  • Smooth production ramp-up
  • Optimized space utilization and material flow

Tooling Design

Development of tooling, fixtures, and mechanical engineering systems – from the initial idea to the final design solution for assembly, body shop, paint shop, and special-purpose machinery.

Services

  • Concept Development & Project Management
  • Functional Validation & Mechanical Design
  • Ergonomic Assessment & Detailed Design
  • Manufacturing & Assembly Drawings
  • Technical Documentation

Benefits

  • End-to-end engineering services through to final design release
  • Selection of standard components & technical dimensioning
  • Efficient and functionally validated tooling solutions
  • Expert consulting on optimization potential

 

Mechanical Engineering

Development of customized mechanical components for production environments – from the initial idea to market-ready solutions. Focused on precision, quality, cleanliness, and compliance with hygiene requirements.

Services

  • Requirements Analysis & Concept Development
  • Material Selection
  • Simulation-Based Engineering & Design
  • Custom Component Development
  • Quality Management
  • Series Support & Resource Management

Benefits

  • Application-specific component design
  • Thermally optimized heat sink and carrier designs
  • Cleanroom-compatible components (ISO 7)
  • Manufacturing-ready designs (DfM – Design for Manufacturing)
  • Crash-resistant mounting and bracket solutions

Digital Factory & Layout Planning

Creation, detailing, and adaptation of planning layouts for various production disciplines – including data conversion, documentation requirements, and on-site verification.

Services

  • Layout planning during concept, detail design, and implementation phases
  • On-site verification and data preparation
  • Data conversion and customer documentation

Benefits

  • Digital representations of production facilities
  • Scenario and variant analysis, including investment considerations
  • Verification of the final plant setup (“as-built” validation)
  • Coordination between planning, design, simulation, and suppliers

Robot Simulation

Virtual planning, analysis, and optimization of robot-based production processes with a focus on safety, feasibility, and efficiency.

Services

  • Project Management & Consulting
  • Feasibility Studies (Greenfield & Brownfield)
  • Reachability Analysis
  • Takt Time & Cycle Time Analysis
  • Ergonomic Assessment & Sequence Validation
  • Safety-Oriented Design & Documentation

Benefits

  • Reduced costs through early error detection
  • Fewer physical prototypes required
  • Optimized robot paths and workflows
  • Digital validation of cycle times and accessibility
  • 1:1 deployable robot programs for commissioning

Conveyor Systems Planning

Planning and optimization of internal, linked, and integrated material handling systems – from the concept phase through to commissioning.

Services

  • Selection and engineering of suitable conveyor systems
  • Planning during concept, detailed design, and implementation phases
  • Development of carrier and handling concepts

Benefits

  • Efficient material handling and conveyor system concepts
  • Investment transparency and reliable layout planning
  • Tender documentation and technical specifications
  • Digital twins of complete production facilities

Industry Overview

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Automotive OEMs

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Automotive Suppliers

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Agricultural Machinery

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Electrical Industry

Special-Purpose Machinery

Semiconductor Industry

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Your Contact

Nils Sothmann

CoC Manager Plant Planning & Engineering & Robotic Expert

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