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First address for interior testing and engineering

The interior components of a vehicle have a direct impact on the driving experience as well as the well-being of the occupants. The look and feel of surface materials, operating instruments, door panels, etc. play an important role, but so do acoustic perceptions, e.g. As an experienced and highly flexible interior testing and engineering partner, we support our customers in testing and optimizing all factors: from the individual component to the overall project and from the concept phase to series support.

 

Comprehensive range of services

Our customers include most OEMs and system suppliers worldwide, whom we support in development and testing. With over 40 years of experience, we see ourselves as an engineering development partner and interface between customer and development. In addition to testing and engineering the entire interior, we can also take on projects from concept planning to homologation support. The competencies of our team extend to the operation or development of test benches, emission testing of materials and the revision or development of test specifications.

Our focus areas in the interior are:

  • Cockpit and center console
  • Door panels
  • Headliner, sun visors, mirrors
  • Floor and pillar panels, trunk
  • Soundproofing etc.

Tested and evaluated: service life, series installation, endurance runs

Lifecycle testing

  • Vibration tests uniaxial and multiaxial (shaker, MAST)
  • Dynamic and climatic protection of interior components
  • Resonance determination, frequency response analysis
  • Road driving simulation
  • Noise analysis (temperature-conditioned NVH tests)
  • Transport simulation according to MIL STD
  • Electrical / electronic parameter monitoring

Evaluation of series installation

For the close-to-series construction of our test samples for validation, all screw connections are assembled using a calibrated torque wrench over the entire screwing process. Speed ​​and torque are decisive here in order to evaluate not only the strength but also the durability of the samples.

Robotic endurance tests

To validate moving parts, such as center armrests, glove boxes or vents, endurance tests are carried out on individual components or vehicles using robots. The movements can be carried out with exactly reproducible speeds and trajectories. All relevant parameters such as forces, moments or distances are measured, documented and analyzed.

Facts and Figures

  • 6-axis robot
  • 6-DOF load cell (force, moment)
  • Self-developed tools
  • Evaluation / Analysis (Matlab)
  • Automation
  • Coordination transformation (C)
  • Evaluation of objective parameters of operating elements for haptic analysis
  • Cross-supplier evaluation and comparability of operating elements
  • Target comparison of the characteristic values ​​with test specifications according to customer specifications or with the competition
  • Digital torque wrenches 1 – 5 Nm / 5 – 30 Nm / 30 – 120 Nm; Type: ETV S4-05 / ETV S7-28
  • Gap measurements
  • Color and gloss measurements
  • Grayscale measurements
  • Actuating force measurements
  • National and international standards
    • ASTM D 4169; ASTM D 4728
    • DIN 30786-2
    • LV124; LV214
    • RTC-DO-160G
       
  • Manufacturer-specific standards
    • BMW GS95024
    • MAN M 3256
    • MBN 10306; MBN 10438
    • VW 80000
       
  • Accreditation and Certification
    • Accredited lab testing according to ISO/IEC 17025
    • ISO 9001
    • ISO 14001
    • VDA ISA (TISAX)

Your Contact

Karl-Heinz Weinberger

Vice President Operations – eMobility Testing Solutions