Wire harness production at Bertrandt: Quality and Precision
Wire harness production at Bertrandt: Quality and Precision
Wire harness production at Bertrandt: Quality and Precision

Wire harness production at the highest level at Bertrandt

Wire harness production plays a decisive role in vehicle development.As an experienced development partner, Bertrandt offers customized solutions for your projects.Not only in the automotive industry, but also in non-automotive areas, we manufacture wire harnesses according to customer requirements.We are particularly specialized in prototype construction and small series production, always with the quality standards of series production.

Flexibility and quality in production

The entire development process at Bertrandt is carried out internally. This enables us to react quickly and flexibly to change requests. In addition, our customers benefit from our prototype construction for sheet metal and metal construction as well as model and functional prototype construction. This enables us, for example, to build complete switch cabinets or print individual connector housings in the shortest possible time. All these steps are carried out to the highest quality standards.

Our services in cable harness assembly

Processing of wires

Precise processing of single and multi-core cables
Automated cutting and stripping of wires
Reliable stripping at the end of the cable, as well as partial stripping and stripping within a cable
Cutting and stripping machine: Komax Kappa 320
Wire feeder: Komax ADS 115

Crimping

State-of-the-art semi-automated crimping for maximum precision in terminal processing

Automated crimp height monitoring for consistent quality
Automated good/bad detection for error prevention
Precision stripping and crimping in one process-monitored operation
Versatility thanks to crimping tools from the automotive sector
Comprehensive portfolio of original manual pliers for custom-made products
Quality assurance through pull-off tests of the crimp connections
Use of the Komax Delta 240 for crimping and the Schleuniger Pull Tester 28 for strength testing

Ultrasonic welding

Welding of:

Single nodes and node sequences
High-voltage multi-conductor cables
Twisted data cables
Through and end nodes
Center tap on cables
Compaction of stranded wires
Applicable for copper and aluminum cables
Cross-sections from 0.26 mm² to 40 mm²

Use of the Telso Splice TS3 ultrasonic welding system with subsequent quality assurance using the Schleuniger Pull Tester 28.

Wire harness production and assembly

Completion and assembly of cables and modules into a high-quality cable harness
Individual labeling of cables, connectors and components
Professional installation in vehicles or systems
Creation of comprehensive test protocols for quality assurance
Customized assembly of stop parts such as flashers, fans and other components

Parts warehouse

Comprehensive stock of cables for various applications
Extensive range of common contacts for maximum flexibility
Versatile selection of connectors and connector housings for different applications

Machines and systems

Cutting and stripping machine: Komax Kappa 320
Wire feeder: Komax ADS 115
Automatic crimping machine: Komax Delta 240
Ultrasonic welding system: Telso Splice TS3
Pull tester: Schleuniger Pull Tester 28

High-quality assembly and quality assurance

Our services also include cable harness production and assembly. The cables are individually labeled and tested to guarantee the highest quality. We also carry out electrical tests to rule out short circuits and faulty connections. With our modern quality assurance system, we can ensure complete documentation.

Bertrandt: Your partner for prototypes and small series

Bertrandt is your reliable partner in the automotive and non-automotive industries. We rely on the expertise and commitment of our long-standing specialists in the field of cable assembly. Our employees are trained annually in accordance with IPC/WHMA-A-620.

Continuous further training ensures that we always work with the latest technology. Our ISO 9001, ISO 14001 and TISAX certifications underline our high standards of quality and environmental protection. Put your trust in Bertrandt when it comes to innovative solutions and maximum precision.