High-Speed Quality Assurance for Interdental Brushes

Interdental brushes appear inconspicuous. But they are not, because every detail matters with them. Even the smallest deviations in shape, geometry or bristle coverage can influence the cleaning effect or noticeably reduce comfort. At the same time, production is running at full speed. High quantities, short cycle times. The challenge here: highest precision in the shortest possible time and reproducibly.

This is where we come in. We bring quality inspection directly into production. Inline. Automated and without loss of time. Our goal: stabilize processes. Replace manual inspections. Ensure consistently high quality. And this also for micro-products. What emerges from this is more than control. It is a continuous system that secures quality in real time.

Different variants – around 20 types. Different lengths and diameters. In addition, demanding materials. Reflective, partially transparent. Difficult to detect visually. Standard solutions quickly reach their limits here. Our answer: customized image processing with the evoVIU camera. What can it do? The intelligently combined camera and lighting system creates stable and reliable results. Even under challenging conditions.

Our system works with several cameras that interact closely with one another. Time-critical inspections run in parallel. At the end, a clear overall picture is created. Good or bad. No grey area. No delay. This speed ensures that quality is not slowed down but that production is even stabilized.

The actual added value of our system behind the camera goes deeper. All data is recorded. All results are evaluated. Defect patterns become visible. Repetitions are recognized. And if patterns accumulate, the system reacts automatically. It stops processes. Provides feedback. Prevents subsequent errors. In this way, not only better products but also better processes are created. For companies this means: Less scrap. More efficiency. Higher process reliability.

Quality must be constant. Not only at the beginning. That is why we integrate calibration mechanisms directly into the system. Regular self-checks. Clear references. This ensures that measurement accuracy remains permanently at a high level and the results remain comparable.

The combination is decisive. Speed meets precision. Automation meets transparency. Technology meets real added value. Our solutions ensure that quality is not only inspected but is created with every single component – even with micro-products.